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Technical selection for existing PV plants

Revamping photovoltaic plants

PV plant revamping means renewing obsolete or underperforming equipment without treating the intervention as a simple model swap. PnP helps O&M teams, asset managers, installers and engineering firms review electrical data, communications and physical constraints to select and supply a technically documented solution.

More than 20 years of experience
Selection for professionals
Validated against current documentation
Revamping an old photovoltaic plant into a modern inverter and monitoring architecture
Conceptual central-to-string revamping visual; it does not depict a specific installation.

INSTALLED FLEET 2004–2009

Inverters from 2008 no longer fail as a model number: they fail as an architecture

SolarMax, Sunways, Conergy, SMA and Power-One/Aurora belong to the technical landscape of many mature plants. The exact nameplate and the real diagram prevail: similar power does not mean a direct replacement.

Documented references from the 2006–2008 generation

SolarMax

20C · 25C · 30C · 35C · 50C · 80C · 100C

Solis: S5-GR3P / S5-GC / S6-GC

Sunways

NT 8000 · NT 10000 · NT 11000 · NT 12000

Solis: S5-GR3P

Conergy

WR 1700–5900 · IPG 4000/5000 · IPG 8T/11T/15T · IPG central 60K/80K/100K/110K/280K/300K

Solis: S6-GR1P / S5-GR3P / S6-GC

SMA

Sunny Boy · SMC · Sunny Central 100/250/500

Solis: S6-GR1P / S5-GR3P / S6-GC

Power-One / Aurora

PVI 3.0–12.5 · central 55–330 kW

Solis: S6-GR1P / S5-GR3P / S6-GC

Verified period sources: 2006 SolarMax C, 2006/2008 Sunways NT and official 2007–2008 Conergy Central Power/IPG documents. The Sierra Nevada Spanish reference is in Conergy’s official brochure; this remains short of an exhaustive census of Spain.

More families to look for on the nameplate

These ranges occur in the universe of older plants and adjacent generations. Each is linked to the Solis family assessed first, never to an automatic equivalence.

FroniusIG / IG PlusSolis: S6-GR1P / S5-GR3P
IngeteamINGECON SUN Lite / Smart / PowerSolis: S6-GR1P / S5-GR3P / S6-GC
KACOPowador xi / centralSolis: S6-GR1P / S5-GR3P / S6-GC
XantrexGT / GT100 / GT250 / GT500Solis: S6-GR1P / S6-GC multi
SiemensSINVERTSolis: S5-GR3P / S6-GC
SanternoSUNWAY TGSolis: S5-GC / S6-GC
AROSSirioSolis: S5-GR3P / S6-GC
BonfiglioliRPSSolis: S6-GC multi
DanfossUniLynx / TripleLynxSolis: S6-GR1P / S5-GR3P
KostalPIKO 4.2 / 5.5 / 8.3 / 10.1Solis: S6-GR1P / S5-GR3P
MastervoltSunmasterSolis: S6-GR1P / S5-GR3P
DeltaSI / SOLIVIASolis: S6-GR1P / S5-GR3P
REFUsol10K / 12K / 15K / 17KSolis: S5-GR3P
SolutronicSOLPLUSSolis: S6-GR1P / S5-GR3P

REPLACEMENT MATRIX

Legacy inverter → Solis candidate to assess

The matrix starts the diagnosis. Compatibility is closed with minimum-temperature Voc, currents, MPPTs, strings, grid, transformer, earthing, communications and space.

Legacy equipmentKnown profileSolis starting pointCritical condition
Legacy equipmentSolarMax 20C / 25C / 30C / 35CKnown profile20–35 kW · transformer central inverter · 3×400 V · MPPT 430–800 VSolis starting pointS5-GR3P20KS5-GC25K30K-5G36K-5GCritical conditionConvert the common bus into MPPT inputs and review galvanic isolation.
Legacy equipmentSolarMax 50C / 80C / 100CKnown profile50/80/100 kW · transformer central inverter · 3×400 V · common DC busSolis starting pointS6-GC3P50KS6-GC80KS6-GC100KCritical conditionSplit strings, protection and communications; the old transformer is not inherited automatically.
Legacy equipmentSunways NT 8000 / NT 10000Known profile8/10 kW · three-phase 400 V · 3 MPPT · 350–750 V · max. 850 VSolis starting pointS5-GR3P8KS5-GR3P10KCritical conditionThe 10 kW Solis has 2 MPPTs: regroup only if orientations and currents allow it.
Legacy equipmentConergy WR 1700–5900 / IPG 4000–5000Known profileWR and IPG 4/5 kW · single-phase 230 V; IPG 5000 allows up to 800 V DCSolis starting pointS6-GR1P4–5KS5-GR3P5KCritical conditionUse S6-GR1P only if Voc ≤600 V and MPPT ≤520 V; otherwise re-string or redesign to three-phase.
Legacy equipmentConergy IPG 8 T / 11 T / 15 TKnown profile8/11/15 kW · three-phase · insulation and residual-current monitoringSolis starting pointS5-GR3P8KS5-GR3P12KS5-GR3P15KCritical conditionCheck the model-specific 350/400/450–800 V MPPT range, strings, current and grid.
Legacy equipmentConergy IPG central 60K / 80K / 100K / 110KKnown profile54/72/90/100 kW AC · three-phase central · MPPT 493–780 V · max. 965 VSolis starting pointS6-GC3P50KS6-GC80KS6-GC100KCritical conditionLegacy AC output and transformer do not necessarily match a 400 V Solis grid. Redesign DC, AC, transformer and control.
Legacy equipmentConergy IPG central 280K / 300K · bloque ≈500 kWKnown profileIPG 280K: 250 kW AC with isolation transformer; IPG 300K: 270 kW AC without LV transformer and for an external MV transformerSolis starting point2–3× S6-GC125K4× S6-GC125K para bloque ≈500 kWCritical conditionIPG 280K (196–253 V) and IPG 300K (126–179 V) require different designs. For 250–270 kW or a block around 500 kW, size from actual DC/AC power.
Legacy equipmentSMA Sunny Boy / Sunny Mini Central 2.5–8 kWKnown profileSB/SMC 2.5–8 kW · different single-phase and high-voltage familiesSolis starting pointS6-GR1P2.5–6KS5-GR3P5KS5-GR3P10KCritical condition“5000” does not define phases or scale; separate SB/SMC 5000 from Sunny Central 500.
Legacy equipmentSMA Sunny Central 100 / 250 / 500Known profile100/250/500 kW central inverters · centralised architectureSolis starting pointS6-GC100K2× / 4× S6-GC125KCritical conditionCentral-to-string change: redesign DC distribution, AC, control, protection and unit count.
Legacy equipmentPower-One Aurora PVI 3.0–6.0Known profilePVI 3.0/3.6/4.2/5.0/6.0 · small powerSolis starting pointS6-GR1P3KS6-GR1P5KS6-GR1P6KCritical conditionValidate string voltage and phase; old models do not share one DC window.
Legacy equipmentPower-One Aurora PVI 8.0 / 10.0 / 12.5Known profilePVI 8.0/10.0/12.5 · 400 V three-phase; PVI 10/12.5 with 2 MPPT and max. 850 VSolis starting pointS5-GR3P8KS5-GR3P10KS5-GR3P13KCritical conditionCheck MPPT current: PVI 10 allowed 18 A per channel.
Legacy equipmentPower-One Aurora PVI central 55–330 kWKnown profilePVI central 55–330 kW · central DC bus and controlSolis starting pointS6-GC50KS6-GC100KS6-GC125K / multi-inverterCritical conditionSet the Solis count from real DC and AC limits, not aggregate power alone.

Candidate does not mean plug-and-play. Older central plants usually require DC redistribution and a new review of insulation, protection, communications and control.

Starting point

Start with the existing plant, then choose the new equipment

Revamping is often presented as a product replacement. In a real plant, the decision must start from the existing architecture and its electrical, mechanical and control constraints.

Obsolete or failed inverter

Compare grid voltage, AC power, PV array, MPPTs, strings, protection and plant control.

Degraded monitoring or communications

Review protocols, datalogger, sensors, PPC/SCADA, meters and export-control requirements.

No direct replacement

Check the existing array against voltage, current, minimum temperature, space and intervention strategy.

Technical checklist

Information needed before proposing an alternative

AreaMinimum informationWhy it matters
AreaExisting equipmentMinimum informationExact make and model, AC power, phases, grid voltage and firmware.Why it mattersEstablishes the comparison point and avoids assuming equivalence from nominal power.
AreaPV arrayMinimum informationModules per string, number of strings, Voc, Isc, orientation and minimum temperature.Why it mattersAllows MPPT windows, maximum voltage and input current to be checked.
AreaElectrical architectureMinimum informationDC/AC protection, transformer, earthing, diagram and connection point.Why it mattersDefines required changes and grid constraints.
AreaControl and communicationsMinimum informationDatalogger, meters, sensors, PPC/SCADA, protocols and export-control requirement.Why it mattersDetermines which integrations may remain or need adaptation.
AreaSite and interventionMinimum informationIndoor or outdoor, space, cooling, access and available shutdown window.Why it mattersAffects format, mounting, heat dissipation and intervention planning.

Working method

A documented decision in four steps

1

Inventory

Collect references, diagrams, alarms, history and useful plant photographs.

2

Compatibility

Verify DC and AC limits, MPPTs, grid, protection, communications and space.

3

Alternatives

Compare documented options without promising a universal or direct replacement.

4

Intervention

Define equipment, accessories, settings, tests and commissioning requirements.

REVAMPING LAYER

Do not replace only the inverter: restore diagnosis, protection and data

A defensible revamping project combines conversion with DC boxes, insulation testing, PID mitigation and fleet monitoring.

01

Combiner / anti-combiner box

In a central-to-string conversion, an engineered DC redistribution box can split the common bus towards several MPPTs. Current, fuses, isolation, SPD, polarity and, where required, string monitoring must be designed.

Request box engineering →
02

Ground-fault location

The Seaward PV1525 photovoltaic tester supports insulation diagnosis on PV systems. Qualified personnel only, following the manual, lockout procedure and actual plant voltage.

View the PV1525 tester →
03

Anti-PID by module and polarity

APID boxes for P-Type and APID-NG for N-Type are not universal. Module technology, polarity, earthing, MPPTs and new-inverter topology must be validated.

View Anti-PID options →
04

Solar-Log to restore visibility

Solar-Log can consolidate old and new inverters, meters and sensors in mixed fleets. Check the exact driver, protocol, interfaces, licences and PPC/SCADA requirements first.

Read Solar-Log manuals →
05

Solis functions that add diagnosis

S6-GC 40–60 kW and 80–125 kW families document string and I/V-curve monitoring; the 80–125 kW range adds real-time PV insulation detection. PID recovery is optional by configuration.

View Solis S6-GC100K →

Frequently asked questions

PV revamping: answers for professionals

What is photovoltaic plant revamping?

It is the renewal of equipment or subsystems in an existing plant to address obsolescence, faults or operational constraints. The solution must respect the actual plant design and be technically validated.

Can any current inverter replace an older model?

No. Matching nominal power does not guarantee compatibility. The PV array, MPPTs, voltage and current, grid, protection, communications, space and control strategy must be reviewed.

What information is needed to assess the change?

At minimum: equipment reference, single-line diagram, modules and strings, Voc and Isc, grid voltage, protection, communications, alarms, photographs and shutdown constraints.

Must strings be redesigned when replacing the inverter?

Not always. They may remain only if array voltage and current stay within the windows and limits of the new equipment under the site’s actual conditions.

Can the existing monitoring system be retained?

It depends on protocols, dataloggers, sensors, meters and plant control. Communications compatibility must be checked separately from electrical compatibility.

What does Plug & Play Energy contribute?

Technical selection support and equipment supply for professionals, comparing alternatives against current documentation. Final engineering and approval remain with the project’s responsible technical team.

Editorial and technical review: Plug & Play Energy team · 11 September 2026. Final selection is validated against current documentation and the actual data of each plant.

Bring the plant data; we will help you structure the alternative

Include the existing reference, diagram, strings, grid voltage, communications, alarms and shutdown constraints to speed up the review.

Request a technical review
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